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Full-face tunnel boring machine: China's intelligent manufacturing drives the underground space revolution

2025-05-16 Visits:

   As the "king of engineering machinery", the development trajectory of the full-face tunnel boring machine (TBM) confirms the rise of China's high-end equipment manufacturing industry. As early as the 1970s, companies such as Germany's Wirth and the United States' Robbins monopolized 90% of the global market share. At that time, projects such as the Guanjiao Tunnel of the Qinghai-Tibet Railway in my country were forced to import equipment at a sky-high price of 680 million yuan per unit. The turning point came in 2008, when China Railway Equipment and colleges and universities overcame the "rock breaking-slag removal-support" system integration problem, and the first composite shield machine "China Railway No. 1" rolled off the production line, marking the breakthrough of localization.

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   1. Breakthrough of the limit of super projects

   The "Plateau Pioneer" to be launched in 2025 demonstrates the new height of China's intelligent manufacturing:

   ① Environmental adaptability: equipped with a low-temperature start-up system (-40℃) and an altitude compensation device (5000m);

   ② Intelligent tunneling system: equipped with a 5G+MEC edge computing platform to achieve 0.1mm-level guidance accuracy;

   ③ Material revolution: The tungsten-cobalt-titanium alloy tool developed by Lingyuan Technology set a single-day tunneling record of 45.5m in the Tianshan Shengli Tunnel.

   II. Collaborative innovation model of the industrial chain

  1. Research on core components:

   ① Main bearing: Luoyang LYC breaks through 24,000 hours of life verification

   ② Hydraulic system: Hengli Hydraulics develops 50MPa ultra-high pressure pump valve group

   ③ Control system: Huawei Coal Mine Corps provides Hongmeng Industrial OS;

  2. Construction paradigm change:

   ① The Liulin Tunnel of Tianlong Railway established a digital twin platform to realize the multi-dimensional linkage of geology-equipment-decision-making;

   ② Guangzhou Metro Line 18 applies the "tunneling brain" system to transform operating experience into 1,325 decision-making models;

   III. Sustainable development challenges and countermeasures

   1. Green transformation:

   ① Electricity consumption: The current energy consumption per meter of tunnel is 38kWh, which is still 18% away from the EU 2027 standard

   ② Carbon emissions: Develop hydrogen fuel cell power system, and the Guangzhou-Huacheng intercity project pilot reduces emissions by 41%

  2. Intelligent bottlenecks:

   ① Geological prediction accuracy: The existing AI model is only 76% in complex fault zones

   ② Solution: Establish a million-level geological database and integrate InSAR satellite remote sensing data

   3. International layout:

   ① The market share in Southeast Asia is less than 15%, and it is necessary to break through the certification barriers such as CE and UL

   ② Typical case: China Railway Construction’s Gudauri Tunnel project in Georgia set a record of 230 million euros for a single unit in the European market;

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